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August 29, 2011
Dale Zajicek appointed President of BioVectra Inc....
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April 19, 2011
Doe & Ingalls and BioVectra Expand Partnership To Better Serve Biotech Companies...
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January 14, 2011
BioVectra Expansion of cGMP Contract Fermentation Capacity Nears Completion...
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Capabilities

What Does BioVectra Specialize in?

Scaling Projects from development to commercial-scale under appropriate cGMPs

We have experience in working with customers from early process research to full commercial manufacturing, and everything in between.

Our organization is fully engaged in the Project Management structure and process; cross-functional teams are assembled at project inception, and either assigned an R&D, or Manufacturing Project Manager as appropriate. If the project is at an early-stage, the R&D lead remains in oversight of the process as it transfers and scales from lab to pilot to manufacturing.

BioVectra has filed 7 DMF's, 3 VMF's, 1 ANDA, and written CMC sections for both chemical and biologic IND filings. We work closely with our clients to define the quality and regulatory requirements of each project, in terms of scope and product definition.

Small to Large Scale Fermentation Capabilities (up to 25,000 L)

  • Shaker flask to 25,000L commercial capacity
  • Recombinant proteins (E. coli ), unique fungal and marine bacteria experience
  • Production area inspected (2005) for an active DMF; process approved for commercial manufacture
  • Large-scale chromatography, ultrafiltration
  • 2 x 4000L chemical reactors for post-fermentation synthesis
  • Ability to perform conjugation chemistries (PEGylation) and targeting chemistries

Custom API Synthesis

  • Pilot equipment from 20L to 800L
  • Large-scale equipment up to 4000L reactors
  • Depth of experience in diverse synthetic chemistry
  • Ability to handle cytotoxics and cytotoxic conjugates
  • Experience in producing MPEGs and high-purity polymers
  • Can perform post-fermentation or extraction chemistry within a single facility

Plant bioactive Extraction & Purification

BioVectra has experience in natural product isolation, extraction, and purification, that originates back to our beginnings as a producer of a number of diagnostic enzymes from plant and animal-based biomasses. Since then, we have produced a number of clinical and commercial API's and Intermediates from plant sources and have a strong competency in the area of bioactive handling.

Starting from our ability to use a full range of analytical techniques and method development experience, we work with our clients to develop product characterization specifications, in and out, as well as potential process improvements. We have experience in conducting solid/liquid separations, liquid/liquid separations, and solids processing with a full range of downstream handling capability. Our process-scale equipment, the 'Littleford' polyphase extractor/reactor/dryer with an 8000L capacity, can handle 1150Kg of dry product per batch. Our plant-extraction suite is a self-contained, explosion-proof manufacturing unit within our cGMP facility; we can handle a full range of organic solvent extractions and related process-scale column chromatography at a column capacity of 400L.

We would welcome the challenge of your extraction project, as our team understands how to structure the technical transfer, scale-up, and regulatory support program to meet your clinical development goals.

Large-molecule animal extraction & purification, under strict BSE-Free controls

Our self-contained facility at 29 McCarville Street, Charlottetown, has been inspected by the U.S. FDA for a human injectable API, and is specifically equipped to handle animal-based biomass extractions. This facility features:

  • 4000 ft2 of total manufacturing space
  • Refrigeration/Freezer storage
  • Air-lock separation from primary processing and finishing suites
  • Extraction throughput up to 300kg/biomass/day
  • Lyophilization (40 ft2 shelf space)
  • Flexible utilities for added equipment
  • Dedicated to single product processing

Synthetic modification of bioextracted compounds

Process-scale chromatography

Specialty, bioprocessing reagents (DTT, IPTG, DTE, TCEP, etc.)

Bioconjugations, PEGylation and MPEG reagent production

* Combining these unique skills sets in processing drug molecules that require several of these processing techniques.


Capabilities Presentation
Capabilities Presentation
Process Capabilities
- USP Purified Water System
- Solid/Liquid and Liquid/Liquid Separation
- Refrigeration (2ºC to -70ºC)
- Lyophilization (2x50, 120 square foot units)
- Distillation, Evaporation and Ultrafiltration
- Sterilization
- Crystallization
- Lab to Process Scale Column Chromatography
- Grinding and Homogenization
- Centrifugation, Pressure and Vacuum Filtration
- Low Pressure and Temperature Reactions


Process Equipment
Extraction Equipment
  2000 gallon Littleford DVT-8000 Polyphase extractor (Full solvent recovery capability)
Glass Lined Reactors
  1 x 10 gallon
  2 x 30 gallon
  2 x 50 gallon
  2 x 100 gallon
  1 x 200 gallon
  1 x 750 gallon
  3 x 1000 gallon
Stainless Steel reactor
  500 gallon
Alloy Reactor
  7 gallon Tantalum (Depending on reactor type and size, options exist for cryogenic, pressure and vacuum operation)
Chromatography
  Lab, Pilot, and Commercial Scale Sized Columns
Fermentation Equipment
  20 L and 30 L seed fermentors
  500 L and 1000 L fermentors
  10000 L and 15000 L fermentors
Solid/Liquid Separation
  36" Hastelloy (basket centrifuge)
  48" stainless steel basket centrifuge (316)
  4 horizontal leaf filters (1-15 square feet)
  Filter press (membrane squeeze)
  Multiple Nutsche filters (vacuum filtration)
  Solid Processing
  Rotary double cone dryers (glass-lined)
  Vacuum tray dryer
  Forced air dryer
  Lyophilization equipment
  Milling and sieving equipment
Distillation and Evaporation
  25 square foot thin film evaporator (316)
  1 square foot wiped film evaporator (glass)
  500 gallon solvent recovery still
Grinding and Homogenization
  2 High Sheer mills
  Collid Mill
  Homogenizer
Refrigeration
  Four Walk-in Cold rooms (2-8 C)
  Two Walk-in Freezers (-15 C)
Sterilization
  Steam AutoClave (8 cubic feet)

Analytical Capabilities
- HPLC (RI, UV/VIS, Diode array detection, ELSD)
- GLC (FID, TC, Head Space Analysis)
- FT-IR
- NMR (300MHz) - Multinuclear (H, C, Si, etc.)
- UV/VIS Spectroscopy
- Titration (Karl Fischer)
- Wet methods
- Melting point
- Polarimetry
- Coulometric Karl Fischer
- Total Organic Carbon
- Thermal Gravimetric Analysis
- Differential Scanning Calorimetry

BioVectra has the in-house capabilities to perform method validation in support of our clients Regulatory Filings.

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